Chapter 3
Humane Slaughter Book
Trade-offs Balancing Livestock and Poultry Welfare Concerns
With the Commercial Reality of Slaughter
By Temple Grandin, Dept of Animal Science, Colorado State University
I have been designing equipment and working with abattoirs on improving animal welfare for over forty years. My projects have ranged from huge U.S. facilities to smaller operations in Europe, South America and Australia. To make real improvements in commercial abattoirs, I learned that it is often more effective to actually achieve 70% to 80% of what I want. If I had attempted to get to 100% improvements, I may have been less likely to have achieved anything.
There have been situations where equipment I had designed made big improvements in the welfare of livestock at abattoirs. In other situations, other people who visited the plant were still highly concerned about welfare. This was due to either employees not operating the equipment correctly or the wrong type of animal was being handled in the equipment. In the late 1970's. I was hired to design a system that would replace the worst shackling and hoisting system used on cattle for religious slaughter without stunning. This U.S. abattoir was horrible. Almost every steer bellowed when it was jerked out of the box and hung up by one leg. This is still legal in the U.S. because religious slaughter has legal exceptions to protect religious freedom (FSIS/USDA, 2017). The exemptions cover both slaughter without stunning and the restraint methods.
The plant's engineering department and I brainstormed to invent a better system to eliminate cruel shackling and hoisting of 150 cattle per hour (Grandin, 1980). We did this project before I had commercially developed the center track (double rail) restrainer in the mid-1980'S (Grandin, 1988a, 1993). Newer head holder and restrainer systems are much better than my early system (Grandin, 1993). When I look back on this older system it was primitive compared to my more recent systems. The equipment was far from perfect, but it was a huge improvement compared to dragging live cattle around with chains. After the cattle were hung up, almost 100% of them were bellowing. The lesson I learned early in my career is actually achieving a 70% to 80% improvement is better than achieving nothing, by attempting to fix everything. Working on this early system also showed future clients that I was capable of designing even better systems.
A similar problem can occur in pigs or cattle that are raised indoors. The animals differentiate between a person in the alley and a person walking through their pens. To produce calm animals that will be easy to load onto trucks and handle at an abattoir requires people walking through their pens during the entire fattening period. This will get the animals accustomed to moving quietly away when a person walks through them. Pigs that first experience a person in their pens on the day they are shipped are more likely to be difficult to handle. They may bunch together and squeal. Acclimation to a person walking through them is especially important with more excitable genetic lines. In the U.S., the large integrated pork companies have a standard procedure that instructs people to walk through the finishing (fattening pens) every day.
Genetic abnormalities can also contribute to handling and transport problems. Murray and Johnson (1998) report that pigs with the PSS (porcine stress syndrome) gene: The death losses during transport were 9.2% in homozygotes, 0.27% in heterozygotes and 0.05% in PSS gene free animals. Problems with the stress gene will vary in different countries. In the U.S., a very low percentage of pigs carry the stress gene. Ninety-three percent of midwestern U.S. markets were homozygous negative (Ritter et al., 2007). Indiscriminate selection for production traits such as rapid growth may result in a failure to select against structural leg defects. At a slaughter plant, the author made observations that half of the market weight pigs were lame (Grandin, 2014). The lameness was due to hereditary poor leg conformation. The pigs had either straight post legged legs or their ankles were collapsed and they were walking on their dew claws. Ten years later, observations at the same abattoir indicated that the leg problems had been corrected. They achieved this by eliminating one of their hybrid boar lines. The pigs I observed weighed between 270 and 290 lbs. (123 to 132 kg) and all the pigs at this abattoir were ractopamine (beta agonist) free. They walked easily and were willing to trot during truck unloading. Selection for small feet in pigs to satisfy a specialized Asian market may also increase the percentage of lame pigs.
In cattle, open mouth breathing is a sign of severe heat stress (Mader, et al., 2005).
As panting increases and the tongue becomes further extended, the internal body temperature of cattle rises (Gaughan and Mader, 2016). Cattle with black hides get hotter during hot weather compared to cattle with light colored hair.
In beef, the use of either ractopamine or zilpaterol will make meat tougher (Lean et al.,2014). If the entire animal is doing to be used for hamburger or meatballs this would not matter. In countries where beta-agonists are permitted, people working in the lairage should be monitoring cattle for lameness or reluctance to move. A simple four point scoring system can be used (Grandin, 2015; Edwards-Callaway et al., 2017): 1) normal, 2) lame, keeps with walking group, 3) lame - does not keep up and 4) almost a downer.
Scientific studies, observations by the author, and reports from lairage managers all indicate that welfare problems in cattle are related to hot weather, high doses of beta agonists, and physical exertion. In pigs, problems are related to high doses and physical exertion. Cattle on beta-agonists should also be monitored for heat stress. Cattle at rest in a lairage should breathe with their mouths closed. If the mouth is open, they have severe heat stress (Gaughan and Mader, 2016).
In both species, electrical stunning will produce instantaneous unconsciousness (Croft, 1052; Lines et al., 2011; Gregory and Wotton, 1990) but handling to position the animal is more stressful. When chickens are electrically stunned, each bird is handled by a person and hung on a shackle. Hanging birds inverted on a shackle is highly stressful (Beddanova et al., 2007; Kannen, et al., 1997). There is a new European system where the shackles are eliminated but each bird still has to be individually handled at the slaughter plant. From a handling standpoint, controlled atmospheric stunning is far superior. The birds enter the stunner in the transport containers and handling by people at the abattoir is eliminated. Since the gas used for stunning does not induce instantaneous insensibility, the question is:
Different researchers have reported different results. The stress of anesthesia induction has to be balanced against the reduction in stress by eliminating handling of individual birds at the slaughter plant. The author's opinion is that some discomfort during anesthesia induction such as gasping and head shaking may be acceptable as a trade-off to greatly lower handling stress. If the animals show escape movements and attempt to climb out of the container, the distress of induction is so severe that the system should not be used.
For poultry, five stage CO2 systems, where the level of CO2 is slowly raised are being used commercially. Gerritzen et al. (2013) concluded that welfare of the chickens was overall improved compared to electrical water bath stunning. To reduce the aversiveness of the CO2 the container containing the chickens moves through five stages at 20%, 30%, 35%, 40%, and 60% CO2. There are commercial systems with more steps. Some commercial systems use 90% CO2 at the final stage to insure death of all the birds. I have observed anesthesia induction in two of these systems and it is my opinion they are a good trade-off. The entire cycle to move the birds through the system is 6 minutes. Commercial systems must be closely monitored to prevent the time in the system from being speeded up. Speeding up movement through the machine could be very detrimental to animal welfare.
Gas mixtures that cause escape movements are not acceptable. In an abattoir, the II reactions of poultry or pigs should be observed and monitored. Either a video camera or windows can be used. There are genetic differences in how pigs react to CO2, Purebred Yorkshires have a peaceful induction (Forslid et al., 1987) and some genetic lines violently attempt to escape when they first contact the gas (Grandin, 1988b). After the animal loses posture and the ability to stand, it has lost consciousness (Benson et al., 2012). Kicking and convulsions after loss of posture are not a welfare concern.
In pigs, group CO2 systems can reduce handling stress because pigs do not have to line up in single file races. This makes it possible to totally eliminate electric prods. Electric prod use, jamming and other aversive events during the last five minutes before slaughter increase lactate levels and lead to poorer pork quality (Edwards et al., 2010ab). Cattle are a species that will walk naturally in single file, but pigs may become more stressed when they have to line up. When single file races are used for pigs by highly skilled stock people, the use of electric prods can be reduced to 5% to 10% of the animals (Grandin, 2012). In this situation, welfare may be acceptable. The trade-off is that electric stunning causes no discomfort, but the handling system may be more stressful for the pigs compared to group handling with CO2 stunning. Both the stunning method and the handling system should be evaluated together. The stress of handling has to be balanced against the aversiveness of the stunning method.
Electric | C02, LAPS or other gas |
---|---|
Low purchase cost (both species) | High purchase cost (both species) |
Unconscious is instantaneous (both species) | Unconscious is not instantaneous (both species); The trade-off in pigs and poultry is behavior during anesthesia induction must be balanced against the improved handling |
Preslaughter handling is more stressful (both species) | Preslaughter handling is less stressful (both species) |
Lower maintenance and operating cost (both species) | High maintenance and operating cost (both species) |
Requires more supervision of employee behavior (both species) | Requires less supervision of employee behavior (both species) |
More blood spots in the meat of pigs | Requires careful monitoring of gas concentration or LAPS operation |
High amperage electric stunning more meat damage in broiler chickens | Meat damage varies with controlled atmosphere method (poultry) |
In many countries, such as the U.S. and Brazil, lower amperages are used to prevent hemorrhages in the breast meat (Sirri et al., 2017). The author has visited poultry slaughter plants in both Brazil and the US. At one abattoir, the stunner had settings labeled export with high amperage settings and domestic with lower settings. Electric stunners that do not induce cardiac arrest are also used for Halal (Muslim) slaughter (Sa bow et al., 2017). Muslim religious authorities want the bird to due to the throat cut.
To prevent meat damage, low amperage systems that do not induce cardiac arrest are a commercial reality. The author has worked with abattoirs that have these systems. To prevent birds from regaining consciousness, the automatic bleed machine was moved close to the stunner exit to shorten the stun to bleed time. This solved many problems with birds regaining consciousness. Research has also shown that using both higher electrical frequencies and amperages can reduce meat damage (Girasole et al., 2015). Frequencies of 750 hz to 650 hz were effective (Siqueira et al., 2017; Girasole et al., 2015). Frequencies under 600 hz will be most effective (Girasole et al., 2016). These methods will have a shorter period when the bird remains unconcious (Siqueira et al, 2017).
The Indonesian situation has complex trade-offs. Rural ranchers in Australia are engaging in sustainable production of cattle on pastures in the arid outback. Grazing animals are one of the best methods for raising food on their land. Shipping the cattle for final fattening in Indonesia increases the number of cattle that can be produced in a sustainable manner on the Australian outback. This land is too arid for growing crops. Grazing can be done with a favorable net carbon balance at moderate stocking rates (Bray et al., 2014) Again, there is another trade-off. If the system is pushed too hard by increasing stock density on the pasture, the sustainability benefits may be lost. To make shipping refrigerated beef to Indonesia economically feasible would require finding a good back haul for the empty refrigerated containers. The most readily available back haul would be palm oil. This is really bad from an environmental standpoint. Rain forest is being destroyed for palm oil plantations. The best approach may be to ship the live cattle to Indonesia and have them go to a modern slaughter house run by Australian managers This solution is not ideal for animal welfare, but it may be best from the standpoint of carbon foot print sustainable agriculture, and, degradation of the environment. A reasonable level of animal welfare could be attained by enforcing rigorous standards for shipping and slaughter.
The trend in writing animal welfare guidelines is to use outcome measures that are animal based instead of specifying exactly how a facility is designed (Wray et al., 2003; Grandin, 2010; Mullan et al., 2011; Velarde et al., 2012), and (Welfare Quality, 2009). Examples of outcome based measurements are body condition score, lameness, bruises, panting score for heat stress, cleanliness of the animals, death loss, sickness, vocalization during handling, falling during handling, and others. Grandin (2017) contains a review of welfare indicators that can be assessed at the abattoir. Producers, transporters, and slaughter plant managers should track progress in reducing lameness, dirty animal's lesions and other problems, by scoring these variables. On each numerically scored variable, cut off points have to be determined for minimum acceptable levels. The cutoff points should be set where the best 25% of producers can attain them (Grandin, 2010ab). The other producers will need to be given time to bring their practices up to the standard. How did I decide where the cutoff point should be? This cutoff point worked well in previous work on assessing abattoirs on stunning and handling (Grandin, 2010). I have been on many welfare committees for many different species of animals. Unfortunately, I observed problems where the worst producers got on the committees so they could set acceptable levels of lameness way too low. This enabled the worst farms to pass the audit.
The corral, stockyard, and race systems shown in this book and Grandin and Deesing (2008) can all be built by local people with easily available materials such as steel, or concrete. They also have the advantage of being low maintenance and they do not require automated or mechanized parts. In many developing countries, there is a lack of loading ramps for loading and unloading animals onto farm trucks. Loading ramps can be easily built from either metal or concrete. Moving parts are not required.
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